How to Deal with A Broken E-bike Power Cable

There are many details to pay attention to in the use of electric bike connectors. If there is a broken wire during use, how should I handle it properly?

First, cut the power cord from the root of the waterproof connector, peel off the end of the power cord and measure with a multimeter, the best to retain.

Then use a saw to carefully cut the power supply waterproof connector ocean from both sides, remove the waterproof connector copper piece, you can see the broken place.

Use sandpaper to remove the embroidery of the waterproof connector copper wire, and then solder the power cord to the copper wire. After soldering, put back the sawn waterproof joint, seal it with epoxy resin, and fix the waterproof joint with a small iron clip. After curing for 24 hours, it is ready for use.

Cautions

The following points should be noted when installing and using waterproof connectors and sockets.

1. Sockets should be installed on insulated panels, in insulated boxes or on electrical panels and logs. Normally, the two holes of the receptacle are installed parallel to each other on the plane of the building.

2. When installing a three-hole receptacle, a grounding hole must be installed on it, and the grounding terminal must be connected to the grounding wire, and the zero wire cannot be borrowed as the grounding wire.

3. The phase wire should be connected to the designated terminal (marked with the letter "L"). The two-hole and three-hole receptacles are combined receptacles, mostly used as mobile receptacles. Its structure and installation is similar to the two-hole and three-hole receptacles.

4. The rated current of the waterproof connector that meets the ip68 waterproof standard needs to be greater than the rated current of the load of the connected appliance, while the rated current of the appliance is not allowed to exceed the rated current of the socket.

5. The use of mobile plugs to keep clean, pay attention to moisture, to prevent insulation damage caused by leakage or short circuit.

6. Some single-phase three-eye plug socket or three-phase four-eye plug socket wiring, the ground must be connected to the terminal with the grounding symbol, and the metal casing of the appliance, to ensure grounding, to ensure electrical safety.

7. Wiring plugs and sockets must be in solid contact. The metal ends of the wires on adjacent terminals must be kept at a certain distance and no burrs are allowed to prevent short circuit.

For more information about waterproof connectors, please contact GRAND's experts, and we can offer high-quality motor cablemotor wiring.